Westfield, Pennsylvania

High-Volume Sterile injection Molding and Assembly

Viant Westfield supports high-volume injection molding and assembly programs for medical devices used in surgical, diagnostic, drug delivery, and bioprocessing applications.

The site has built a particular strength in round, clear, high-volume parts — components like blood collection disposables, sterile fluid path connections, and CT imaging consumables where optical clarity and dimensional consistency matter at scale.

Capabilities span multi-component, over, insert, and two-shot molding with dedicated automation cells and cleanroom assembly supporting programs that require controlled environments and repeatable output.

Programs here tend to be high-volume and process-sensitive, where molding stability directly affects downstream performance.

Facility snapshot

Westfield At-A-Glance

Expertise: High-volume injection molding and cleanroom assembly for medical disposables across surgical, diagnostic, drug delivery, and bioprocessing markets
Known for: High-volume injection molding; dedicated automation cells; multi-component and insert molding
Certifications: ISO 13485
Environment: 72,000 sq ft; Class 7 and Class 8 cleanrooms; white room
Location:
115 Pritchard Hollow Road
Westfield, PA 16950
United States

Core CapabilitiesOur ApproachWhat it Means For You
Program ManagementProgram management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage.Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness.
Injection MoldingPresses running multi-component, over, insert, and two-shot molding. Specialization in round, clear, high-volume parts requiring optical clarity and tight dimensional control.Consistent molded components at volume, with the process discipline to hold tolerances as throughput scales.
Automated AssemblyDedicated automation cells supporting high-volume assembly of medical disposables. Semi-automated and fully automated configurations based on program requirements.Higher throughput with repeatable quality, maintaining quality as volumes increase.
Cleanroom AssemblyClass 7 and Class 8 cleanroom environments plus white room space for product assembly and packaging operations.Components are assembled in controlled environments that meet regulatory requirements for sensitive medical disposables.
PackagingProduct packaging integrated into the assembly workflow, supporting finished device output.Devices move from assembly through packaging without leaving the controlled environment, simplifying logistics.

Core Capabilities & Approach & Outcomes

Program Management
Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage.
What it means for you:
Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness.
Injection Molding
Presses running multi-component, over, insert, and two-shot molding. Specialization in round, clear, high-volume parts requiring optical clarity and tight dimensional control.
What it means for you:
Consistent molded components at volume, with the process discipline to hold tolerances as throughput scales.
Automated Assembly
Dedicated automation cells supporting high-volume assembly of medical disposables. Semi-automated and fully automated configurations based on program requirements.
What it means for you:
Higher throughput with repeatable quality, maintaining quality as volumes increase.
Cleanroom Assembly
Class 7 and Class 8 cleanroom environments plus white room space for product assembly and packaging operations.
What it means for you:
Components are assembled in controlled environments that meet regulatory requirements for sensitive medical disposables.
Packaging
Product packaging integrated into the assembly workflow, supporting finished device output.
What it means for you:
Devices move from assembly through packaging without leaving the controlled environment, simplifying logistics.

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Manufacturing Capabilities

With an expansive global footprint, Viant offers unmatched manufacturing scale and speed. Our focused approach aligns your resources with our capabilities for maximum efficiency. Get expert advice on accelerating time to market, reducing lead times, mitigating validation risk, and ensuring product performance.