Our Capabilities

Our Design & Development Centers of Excellence are strategically placed on both the East Coast and the West Coast to serve medical technology customers globally with comprehensive capabilities across a broad range of clinical markets. Our team of over 100 engineers and creative problem solvers are ready to help you accelerate development and bring your medical technology concept to life.

From injection molding to blow molding, we have a knowledgeable team with years of experience in advanced molding operations with particular skill in complex molding methods such as two shot, insert and overmolding. We regularly work across a range of materials, including challenging high-temperature and highly engineered materials. Our team adheres to RJG DECOUPLED MOLDING® processes, scientific injection molding (SIM) principles, and current good manufacturing practices (CGMP) They also bring deep expertise enhancing customer solutions via design for manufacturability (DFM) and design for quality (DFQ) to proactively reduce cost and prevent quality issues.

With comprehensive capabilities spanning injection, liquid injection, compression, and transfer molding under one roof, we can support you with the best process for your product. Our team’s process expertise extends to complex overmolding on stainless steel, titanium, plastics & other materials. We also offer custom material formulation and mixing with expertise in molding over 100 different materials, including silicone and polyisoprene.

With quick-turn capabilities and resident expertise, we’re a partner for development engineers to iterate quickly and solve complex challenges. We can support you throughout the product lifecycle from development to production across a range of extrusion capabilities and materials.

Rapidly refine your design with quick-turn fabricated tubes. Shorten lead times and reduce costs with our in-house design of precision die-forming and fabrication tooling. Confidently select materials with the characteristics you need for optimal performance via our material expertise and onsite material testing lab. We are a leader in tubing for minimally invasive applications.

Using best-in-class technology and over 30 years of experience, we provide high-precision machining and subassembly. Our specialized NPI team can quickly get your product on dedicated equipment and launched. Make quick design adjustments with our in-house tool design and fabrication capabilities. We work with many medical specialties across several markets, with particular focus in arthroscopic, endomechanical, and robotic devices. 

From low-volume prototypes to high-volume production, our experienced teams can handle any assembly project. We apply Lean principles every step of the way, from design to assembly. Using these techniques, we are able to identify and reduce waste, which increases efficiency, mitigates risk, compresses timelines, and reduces costs. Our low-cost geographies also provide additional cost savings.

We leverage new molding technologies and strategic supplier partnerships to provide high-quality, highly repeatable custom medical device tooling. Our services include mold design, a robust build process, and meticulous supplier management to ensure high quality and competitive pricing. We offer an extensive range of polymer molding and medical processing capabilities with applications in many medical specialties in several markets.

Whether your program is simple or complex, we can design, develop, validate, and test custom packaging solutions to ensure your device arrives safely to its destination. With over 45 years of combined experience, our dedicated team of packaging engineers are well-versed in FDA regulation and international standards for packaging. We offer packaging solutions for many medical specialties across several markets.