Surgical Device Technologies

Bring Surgical Innovation to Market Faster — With Less Risk

The world’s leading medical OEMs trust Viant to help them stay ahead. Why? Because we turn complex surgical concepts into scalable, high-performing devices — faster. Whether you’re launching the next robotic platform or refining an energy-based instrument, Viant gives you a clear path from idea to commercialization, with fewer handoffs, tighter control and greater confidence at every stage.
a medical professional completing a procedure with surgical device technologies

Surgical Device Manufacturing That Moves at the Speed of Innovation

Viant brings deep clinical insight and vertical integration to the design and development of today’s most advanced surgical technologies. Our team is built to solve complex challenges, scale precision manufacturing, and deliver consistent performance — all with a relentless focus on your goals. Whether you need pilot builds or high-volume production, our facilities are equipped to meet your needs with precision, repeatability, and speed.

  • Robotic Instruments
  • Robotic Instruments

    From overmolded jaws to cable-driven assemblies, Viant helps OEMs convert manual instruments into next-generation robotic tools — optimizing usability, reliability and cost.

    Products & services:

    • Overmolded jaw assemblies
    • Cable/pulley-based assembly
    • Precision CNC
    • Swiss machining Interface
  • Energy-Based Devices
  • Energy-based Devices

    Viant helped pioneer ultrasonic blade manufacturing and continues to lead in the high-volume production of electrosurgical components that meet the most demanding performance and safety requirements.

    Products & services:

    • Ultrasonic and electrosurgical components
    • Swiss milling, high-speed machining, laser welding
    • Electrosurgical pencil assemblies
    • Blade subassemblies
  • Endomechanical Devices
  • Endomechanical Devices

    We supply the critical components that power minimally invasive surgical (MIS) systems — from market-leading drawn tubing to precision-formed and molded mechanisms — all optimized for performance and reliability in the field.

    Products & services:

    • Fabricated stainless steel tubing
    • Overmolding, and sub assembly
    • Grinding, forming and laser cutting
  • Suction & Irrigation
  • Suction & Irrigation

    Viant’s molding and mechanical assembly expertise enables the production of complex fluid management systems, including gear-driven devices with in-mold labeling and tight-tolerance assemblies.

    Products & services:

    • Molded parts and assemblies
    • Gear and pulley systems
    • In-mold labeling
    • Complex part geometries
  • Closure & Care
  • Closure & Care

    We support closure devices with in-house capabilities like sewing, bonding and small-scale subassembly — giving you a single-source partner for complex needs.

    Products & services:

    • Sewing, bonding and adhesive assembly
    • Small-scale subassembly
    • Packaging
  • Imaging Device Components
  • Imaging Device Components

    Combining metal processing with advanced extrusion capabilities enables our OEM partners to streamline development and accelerate delivery for imaging platforms and steerable devices.

    Products & services:

    • Custom extrusion
    • Precision machining
    • Surface finishing
  • Access Devices
  • Access Devices

    We enhance the performance of access devices with in-house finishing processes that reduce friction, improve aesthetics and ensure consistency.

    Products & services:

    • Tubes and assemblies
    • Pickling and passivation
    • Laser marking and coating

Robotic Instruments

From overmolded jaws to cable-driven assemblies, Viant helps OEMs convert manual instruments into next-generation robotic tools — optimizing usability, reliability and cost.

Products & services:

  • Overmolded jaw assemblies
  • Cable/pulley-based assembly
  • Precision CNC
  • Swiss machining Interface

Energy-based Devices

Viant helped pioneer ultrasonic blade manufacturing and continues to lead in the high-volume production of electrosurgical components that meet the most demanding performance and safety requirements.

Products & services:

  • Ultrasonic and electrosurgical components
  • Swiss milling, high-speed machining, laser welding
  • Electrosurgical pencil assemblies
  • Blade subassemblies

Endomechanical Devices

We supply the critical components that power minimally invasive surgical (MIS) systems — from market-leading drawn tubing to precision-formed and molded mechanisms — all optimized for performance and reliability in the field.

Products & services:

  • Fabricated stainless steel tubing
  • Overmolding, and sub assembly
  • Grinding, forming and laser cutting

Suction & Irrigation

Viant’s molding and mechanical assembly expertise enables the production of complex fluid management systems, including gear-driven devices with in-mold labeling and tight-tolerance assemblies.

Products & services:

  • Molded parts and assemblies
  • Gear and pulley systems
  • In-mold labeling
  • Complex part geometries

Closure & Care

We support closure devices with in-house capabilities like sewing, bonding and small-scale subassembly — giving you a single-source partner for complex needs.

Products & services:

  • Sewing, bonding and adhesive assembly
  • Small-scale subassembly
  • Packaging

Imaging Device Components

Combining metal processing with advanced extrusion capabilities enables our OEM partners to streamline development and accelerate delivery for imaging platforms and steerable devices.

Products & services:

  • Custom extrusion
  • Precision machining
  • Surface finishing

Access Devices

We enhance the performance of access devices with in-house finishing processes that reduce friction, improve aesthetics and ensure consistency.

Products & services:

  • Tubes and assemblies
  • Pickling and passivation
  • Laser marking and coating

Clinical Applications

Viant supports a broad range of clinical procedures and specialties:

Endoscopy & Laparoscopy

General & Aesthetic Surgery

Biopsy & Wound Care

Robotic Surgery

Ophthalmology

ENT Procedures

Minimally Invasive Surgery/ Robotics

Surgical Device Capabilities

Technical Expertise Meets Scalable Execution

Viant combines a broad range of in-house technologies with decades of surgical device expertise to help you move from prototype to production with speed, precision and control. Whether you need a small initial build or ongoing high-volume production, our capabilities are engineered to scale — while maintaining quality and performance every step of the way.

Precision Metals

We manufacture the critical components that surgical systems depend on, with exacting tolerances and advanced processing capabilities in-house.

  • Seamless, welded/drawn, & geometric metal tubing
  • CNC machining, Swiss turning & micro-machining
  • Nitinol processing & shape setting
  • Laser cutting, knurling, forming & grinding
  • EDM/ECM for intricate part geometries

Medical-Grade Plastics

Our plastics team supports everything from ergonomic handle design to complex molded assemblies, using a full suite of molding technologies and high-performance materials.

  • Injection molding, two-shot, insert & overmolding
  • Micro-molding and LSR (liquid silicone rubber)
  • High-performance thermoplastics (PEEK, LCP, PEI, etc.)
  • DFM support for optimized moldability and performance
  • In-mold labeling, surface texturing & fine-detail molding

Complex Assemblies

We deliver the precision, consistency and traceability required for surgical assemblies — from small-scale subassemblies to finished, sterile-packed devices.

  • Ultrasonic, RF & adhesive bonding
  • Solvent bonding, soldering & die-cutting
  • Surface finishing, pad printing & specialized coatings
  • Tray sealing, functional testing & full packaging solutions
  • Cleanroom assembly & sterilization coordination

Need a faster path to surgical device commercialization?

Viant delivers speed, scale and precision—from prototype to production.

Viant Site Spotlights

Global Reach. Local Expertise.

Our network of global sites gives you the flexibility and scalability to match your project needs.

Costa Rica

High-tech molding, precision assembly and secondary ops for complex surgical programs.

Grand Rapids, MI

Cleanroom assembly hub specializing in complex finished devices, automation, and functional testing.

Ft. Wayne, IN

Lights-out machining center specializing in precision orthopedic instruments and high-efficiency manufacturing.

Proven Results with Leading OEMs

Explore case studies that show how Viant helps surgical innovators bring life-changing technologies to market — faster, smarter and with fewer risks.

Ready to launch your next surgical innovation?

Partner with Viant to bring complex devices to market — faster.

Manufacturing Capabilities

With an expansive global footprint, Viant offers unmatched manufacturing scale and speed. Our focused approach aligns your resources with our capabilities for maximum efficiency. Get expert advice on accelerating time to market, reducing lead times, mitigating validation risk, and ensuring product performance.