Tijuana, Mexico
High-Volume injection Molding & Device Assembly
Viant Mexico is a high-capacity medical device manufacturing site supporting injection molding, assembly, packaging, and finished device production for global OEMs, with a strong focus on interventional applications. Operating 24/7, the facility is built for programs that require scale, regulatory rigor, and cost-efficient execution without compromising process control.
The site produces molded components and finished medical devices across interventional, surgical technologies, diagnostics, and drug delivery applications. Capabilities include scientific injection molding, multi-shot molding, multi-lumen extrusion, and on-site mold-making, supported by advanced automation, validated assembly and packaging processes, and dedicated engineering and metrology infrastructure.
Located in Tijuana and operating under Mexico’s IMMEX/Maquila program, the facility enables smoothly efficient cross-border manufacturing and logistics. And integrated NPI, validation, import/export compliance, and demonstrated delivery performance, Viant Mexico is positioned to onboard new programs and scale production quickly within regulated frameworks.
Facility snapshot
Tijuana At-A-Glance
Expertise: High-volume injection molding and device assembly for interventional, surgical technologies, diagnostics, drug delivery, respiratory care, and orthopedic (dental) applications
Known for: 24/7 molding operations, scientific injection molding, automation-heavy production, finished device manufacturing, and cross-border supply chain execution
Certifications: ISO 13485:2016 Certified; FDA Registered; IMMEX / Maquila compliant
Environment: Class 8 cleanroom, white room, 24×7 metrology lab
Location:
Avenida La Cuspide
#1 Parque Industrial Tecnomex
Tijuana, BC ZP22500
Mexico
| Core Capabilities | Our Approach | What it Means For You |
|---|---|---|
| Program Management | Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage. | Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness. |
| Injection Molding | Scientific injection molding using eDart systems supports precision molding, multi-shot molding, and overmolding across vertical and horizontal presses. Equipment spans electric, hybrid, and hydraulic platforms, with pick-and-place robotics integrated across the majority of presses. | High-volume production with tight process control, repeatability at scale, and automation-supported consistency. |
| Tooling & Engineering Support | An internal tool room supports CNC and EDM machining, cavity block production, mold repair, and prototyping using 3D printing. Engineering systems include SolidWorks and Mastercam, supported by resin humidity testing and tooling validation. | Faster mold readiness, reduced external tooling dependency, and quicker response to tooling adjustments or repairs. |
| Assembly & Device Manufacturing | Automated and manual assembly processes include RF welding, ultrasonic welding, hot plate welding, heat staking, siliconization, form-fill-seal, pad printing, laser cutting, and automated leak testing. Controlled-temperature ovens support validated processes. | Complete device builds performed on site, reducing handoffs and enabling consistent assembly quality at volume. |
| Packaging & Labeling | Packaging operations include in-line label printing, shrink packaging, and visual inspection systems integrated directly into production flows. | Finished products exit manufacturing ready for distribution without secondary packaging operations. |
| Metrology & Measurement | Comprehensive metrology infrastructure includes ZEISS CMMs, OGP SmartScope, Micro-Vu systems, optical comparators, and a full range of calibrated measurement tools supporting in-process and final inspection. | Dimensional verification and measurement capability aligned to precision molding and regulated device requirements. |
| Quality Systems & Validation | Quality systems support full product lifecycle validation including MVP, IQ, OQ, and PQ. Controls include change management, environmental controls, preventive maintenance, calibration, and structured validation deliverables. | Programs move through launch and scale with documented compliance and predictable validation timelines. |
| ViaLaunch™ NPI & Transfers | ViaLaunch™ provides structured NPI and transfer execution using PMI-based project management, enterprise PMO playbooks, weekly reviews, and dedicated engineering and quality ownership. inspection under controlled conditions. | Faster speed to market with accountability maintained across regulated frameworks. |
| Import / Export & Cross-Border Logistics | Operations run under the IMMEX / Maquila program with duty-free import/export. Finished goods flow through validated customs processes and established US receiving hubs using approved carriers and brokers. | Simplified cross-border manufacturing with compliant, predictable logistics for US and global distribution. |
| Capacity & Scale | 48 injection molding presses operating 24/7, with available press capacity across mid-to-large tonnage ranges and automation integrated across most equipment. | Immediate ability to absorb new programs or scale existing ones without restructuring operations. |
Core Capabilities & Approach & Outcomes
Program Management
Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage. What it means for you:
Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness. Injection Molding
Scientific injection molding using eDart systems supports precision molding, multi-shot molding, and overmolding across vertical and horizontal presses. Equipment spans electric, hybrid, and hydraulic platforms, with pick-and-place robotics integrated across the majority of presses. What it means for you:
High-volume production with tight process control, repeatability at scale, and automation-supported consistency. Tooling & Engineering Support
An internal tool room supports CNC and EDM machining, cavity block production, mold repair, and prototyping using 3D printing. Engineering systems include SolidWorks and Mastercam, supported by resin humidity testing and tooling validation. What it means for you:
Faster mold readiness, reduced external tooling dependency, and quicker response to tooling adjustments or repairs. Assembly & Device Manufacturing
Automated and manual assembly processes include RF welding, ultrasonic welding, hot plate welding, heat staking, siliconization, form-fill-seal, pad printing, laser cutting, and automated leak testing. Controlled-temperature ovens support validated processes. What it means for you:
Complete device builds performed on site, reducing handoffs and enabling consistent assembly quality at volume. Packaging & Labeling
Packaging operations include in-line label printing, shrink packaging, and visual inspection systems integrated directly into production flows. What it means for you:
Finished products exit manufacturing ready for distribution without secondary packaging operations. Metrology & Measurement
Comprehensive metrology infrastructure includes ZEISS CMMs, OGP SmartScope, Micro-Vu systems, optical comparators, and a full range of calibrated measurement tools supporting in-process and final inspection. What it means for you:
Dimensional verification and measurement capability aligned to precision molding and regulated device requirements. Quality Systems & Validation
Quality systems support full product lifecycle validation including MVP, IQ, OQ, and PQ. Controls include change management, environmental controls, preventive maintenance, calibration, and structured validation deliverables. What it means for you:
Programs move through launch and scale with documented compliance and predictable validation timelines. ViaLaunch™ NPI & Transfers
ViaLaunch™ provides structured NPI and transfer execution using PMI-based project management, enterprise PMO playbooks, weekly reviews, and dedicated engineering and quality ownership.
inspection under controlled conditions. What it means for you:
Faster speed to market with accountability maintained across regulated frameworks. Import / Export & Cross-Border Logistics
Operations run under the IMMEX / Maquila program with duty-free import/export. Finished goods flow through validated customs processes and established US receiving hubs using approved carriers and brokers. What it means for you:
Simplified cross-border manufacturing with compliant, predictable logistics for US and global distribution. Capacity & Scale
48 injection molding presses operating 24/7, with available press capacity across mid-to-large tonnage ranges and automation integrated across most equipment. What it means for you:
Immediate ability to absorb new programs or scale existing ones without restructuring operations.