Scale your Orthopedic Program with Confidence
Viant Fort Wayne supports fast-moving orthopedic programs that demand precision, control, and confidence as they grow.
Located near Warsaw, Indiana, Viant is embedded in the orthopedic device hub, enabling fast, hands-on execution led by local teams and manufacturing discipline. The site is structured to manage complex components and instruments with consistency from early production through long-term supply.
Site expertise spans implants, trials, and instrumentation across major orthopedic applications. Program requirements often shift as automation increases, volumes change, or delivery expectations tighten.
Execution emphasizes disciplined engineering, clear program ownership, and planning aligned to real capacity and program needs. That focus gives OEMs the confidence to scale at speed—without compromise.
Fort Wayne At-A-Glance
Expertise: Orthopedic implants and instruments, including arthroplasty, spine, trauma, trials, and external fixation systems
Known for: Automated and lights-out machining, deep DFM and engineering support, and scaling orthopedic implant and instrument programs from NPI into sustained production
Certifications: ISO 13485 certified, FDA registered
Environment: 80,000-sq-ft manufacturing facility with advanced CNC machining, Swiss machining, wire EDM, automated inspection, assembly, and ultrasonic cleaning
Location:
4545 Kroemer Road
Fort Wayne, IN 46818
United States
| Core Capabilities | Our Approach | What it Means For You |
|---|---|---|
| Design & Development | Established NPI and engineering teams support DFM, process development, tooling strategy, and cross-functional launches. | Programs move from development into sustained production with smoother scale-up as demand increases. |
| Program Management | Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage. | Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness. |
| Material Expertise | Experience machining orthopedic metals and plastics, including stainless steels, titanium alloys, and polymer components used in implant and instrument systems. | Materials are processed consistently to support dimensional accuracy, assembly, and long-term performance. |
| Precision Machining | Advanced CNC turning and milling, Swiss machining, multi-axis platforms, and wire EDM, supported by automated and lights-out machining strategies for repeatable production. | Complex geometries and tight tolerances are maintained reliably at scale. |
| Surface Finishing & Cleaning | In-house finishing and post-machining processes including polishing, mass finishing, laser etching, ultrasonic cleaning, and preparation for downstream assembly. | Components arrive clean, finished, and ready for assembly without added delays or rework. |
| Complex Assembly | Laser welding, induction welding, over-molding, heat shrinking, and mechanical sub-assembly supporting component-level integration. | Reliable joining and integrated sub-components that maintain dimensional integrity and functional performance. |
| Manufacturing Automation | Extensive use of automation, lights-out machining, and cellular manufacturing to stabilize processes and support higher-volume orthopedic production. | Improved throughput, predictable output, and cost control as programs mature. |
| Metrology & Inspection | CMM inspection, automated inspection systems, and SPC supported by advanced planning and capacity modeling. | Confidence that parts meet specifications before advancing to assembly, shipment, or next-phase processing. |