Experts in Advanced Elastomeric Molding for Complex Components
Viant Elkhorn supports elastomeric molding and overmolding for surgical, bioprocessing, and drug delivery components that demand tight material control and dependable performance.
Processes are managed end to end in-house, from material formulation and mixing through tooling, molding, and secondary operations. Deep understanding of elastomer behavior and bonding informs every decision, helping components meet exacting specifications and validation requirements.
Execution is made possible by long-tenured teams across engineering, quality, and operations. Their shared experience reinforces disciplined process control and gives every program the stability needed to scale with confidence.
Elkhorn At-A-Glance
Expertise: Elastomeric molding, overmolding, and bonded components for surgical, bioprocessing, and drug delivery applications
Known for: Precision molding of elastomeric materials, custom material formulation and mixing, controlled bonding processes, and high-volume production supported by 40 molding presses
Certifications: ISO 13485:2016
Environment: 45,000 sq. ft. facility with controlled molding environments; Class 8 cleanrooms
Location: 248 West Centralia Street, Elkhorn, WI 53121, United States
| Core Capabilities | Our Approach | What it Means For You |
|---|---|---|
| NPI | Dedicated NPI team executing ViaLaunch™ methodology and 3P events, with cross-functional resources (PM, NPI Manager, QEs, MEs, Buyer) aligned from kickoff through production release. | New programs move from concept to validated production with fewer surprises, tighter timelines, and lower launch risk. |
| Program Management | Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage. | Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness. |
| Material Expertise | Specialized experience in elastomers including polyisoprene, silicone blends, and thermoset materials. Material selection focused on compression set, elasticity, tear strength, and regulatory alignment. | Components get the exact material behavior your project requires without compromising on quality. |
| Molding & Overmolding | Compression, transfer, and injection molding supported by 40 presses ranging from 28 to 500 tons. Precision overmolding for multi-material components, seals, gaskets, and bonded subassemblies. | Tight, repeatable molding and stronger bonding. |
| Surface Finishing & Cleaning | In-line inspection, semi-automated assembly, bonding, and validated integration for overmolded or multi-part elastomeric assemblies. | Your builds scale smoothly with fewer defects and a more predictable production rhythm. |
| Metrology & Validation | CMM, optical dimensional inspection, compression and elongation testing, and validated measurement protocols tailored for elastomeric parts. | Reliable, documented proof that every dimension and property is correct before the parts move on. |
Core Capabilities & Approach & Outcomes
Dedicated NPI team executing ViaLaunch™ methodology and 3P events, with cross-functional resources (PM, NPI Manager, QEs, MEs, Buyer) aligned from kickoff through production release.
New programs move from concept to validated production with fewer surprises, tighter timelines, and lower launch risk.
Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage.
Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness.
Specialized experience in elastomers including polyisoprene, silicone blends, and thermoset materials. Material selection focused on compression set, elasticity, tear strength, and regulatory alignment.
Components get the exact material behavior your project requires without compromising on quality.
Compression, transfer, and injection molding supported by 40 presses ranging from 28 to 500 tons. Precision overmolding for multi-material components, seals, gaskets, and bonded subassemblies.
Tight, repeatable molding and stronger bonding.
In-line inspection, semi-automated assembly, bonding, and validated integration for overmolded or multi-part elastomeric assemblies.
Your builds scale smoothly with fewer defects and a more predictable production rhythm.
CMM, optical dimensional inspection, compression and elongation testing, and validated measurement protocols tailored for elastomeric parts.
Reliable, documented proof that every dimension and property is correct before the parts move on.