PRECISION PLASTICS BUILT FOR SCALE
Viant Chicopee supports medical device programs that depend on precision plastics, complex tooling, and repeatable processes as volumes grow. The site is purpose-built for technically demanding molding programs where material behavior, tool design, and process control directly affect performance and compliance.
Work here spans high-precision injection molding, extrusion blow molding, high-temperature molding, and value-added assembly across regulated medical markets. Programs often involve multi-component parts, tight tolerances, and secondary operations that must remain stable as automation and throughput increase.
Execution is grounded in disciplined process development, robust validation, and hands-on engineering ownership. By integrating tooling, molding, automation, and assembly under one roof, Chicopee provides a controlled manufacturing environment designed to support long-term program stability and scalable growth.
Chicopee At-A-Glance
Expertise: Precision injection molding, complex multi-component molding, high-temperature molding, extrusion blow molding, automated and manual assembly
Known for: Scientific molding of high-precision plastic components, two-shot and insert molding, complex tooling, scalable automation, and integrated secondary operations
Certifications: ISO 13485:2016 Certified; ISO 9001:2015 Certified
Environment: 76,000 sq ft facility; Class 8 cleanroom supporting molding and assembly
Location: 1040 Sheridan Street, Chicopee, MA 01022, United States
| Core Capabilities | Our Approach | What it Means For You |
|---|---|---|
| NPI | Dedicated NPI team executing ViaLaunch™ methodology and 3P events, with cross-functional resources (PM, NPI Manager, QEs, MEs, Buyer) aligned from kickoff through production release. | New programs move from concept to validated production with fewer surprises, tighter timelines, and lower launch risk. |
| Program Management | Program management support grounded in EPMO and PMBOK® best practices, with Lean and Six Sigma principles embedded throughout. Viant’s team aligns to program goals, proactively manages risk, and maintains clear communication at every stage. | Clear ownership and proactive risk management from kickoff through delivery that supports audit readiness. |
| Design & Development | Engineering teams support front-end design review, tooling strategy, process development, validation, and transfer into production. | Programs move from development into sustained production with smoother validation cycles and reduced launch risk. |
| Material Expertise | Extensive experience processing medical-grade polymers including engineering resins and high-temperature materials. Material selection and processing windows are defined using scientific molding principles and validated for long-term performance. | Consistent material behavior, repeatable part quality, and confidence in long-term supply. |
| Precision Injection & Blow Molding | Advanced injection molding capabilities including two-shot, insert, overmolding, , and extrusion blow molding. Presses range from small to large tonnage, supported by complex multi-action tooling and tight process control. | Tight tolerances, consistent output, and reliable performance across a wide range of part sizes and complexities. |
| Automation & Assembly | Automated and manual assembly solutions integrated directly with molding operations, including bonding, sonic welding, heat staking, pad printing, and complex multi-step assemblies. | Improved throughput, reduced variability, and assembly solutions that scale without sacrificing control. |
| Secondary Operations & Finishing | In-house secondary processes including cryogenic deflashing, finishing, inspection, and preparation steps aligned to validated workflows and regulatory requirements. | Streamlined production, fewer handoffs, and components ready for downstream use or packaging. |
| Metrology & Inspection | Dimensional verification and inspection performed under controlled conditions using validated measurement systems integrated into production workflows. | Confidence that parts meet exact specifications before release or next-phase processing. |