For more than 50 years, Viant has been an industry-leading manufacturer of components and assemblies for complex medical technologies.
Molding & Metal Process Capabilities
We offer the widest range of molding and metal processing capabilities, including highly specialized processes such as blow molding and thermoforming, complex machining, and precision tube drawing and fabrication. Our tooling facilities are designed for quality and efficiency, featuring:
(SIM) principles and current good manufacturing practices (CGMP)
Thermoplastic |
Elastomeric |
|---|---|
Injection Molding
|
LSR Molding (LIM) |
Medical Blow Molding
|
LSR Overmolding |
Thermoforming
|
Compression Overmolding
|
DCM and Ram Extrusion
|
Extrusion
|
Extrusion
|
As a leader in the industry, Viant produces more than 30 million feet of medical grade metal tubing each year and is a full lifecycle solution partner with state-of-the art fabrication capabilities.
Global Tooling Systems
Viant gives you the convenience of working with a single partner from design and development through manufacturing and assembly, allowing you to:
Prototype Tooling |
Bridge Tooling |
Production Tooling |
|---|---|---|
| DFM engineering support | DFM engineering support | DFM engineering support |
| 2-4 week turn-around time* | Single-cavitation molds | High-cavitation molds |
| Parts certified by Viant | Mold design | Detailed mold design |
| Guaranteed tool life up to 5,000 shots | 6–8-week turn-around time* for first parts with First Article Inspection Results | SPI Class 101 and 102 tools |
| Quick design iteration support with focus on scalability | Full-service, on-site tool shop to handle revisions, maintenance, and repairs | |
| Dedicated tool development work cell | Guaranteed tool life of 1 million shots or more | |
| Guaranteed tool life up to 1 million shots with hardened steel upgrades |
*Turn-around times may vary according to complexity of project
Count on us when you need to add bandwidth for large-scale tooling projects or expand your new product development capabilities. Our dedicated, cross-functional engineering team acts as an extension of your team. Your program manager is your single point of contact, seamlessly leading your program through each phase. We have validated processes and systems to manage risk and track key milestones. We keep you informed every step of the way, starting with a kickoff meeting and continuing with DFX meetings, mold design reviews, project schedule reviews, and ongoing meetings with site management to assure supply chain and a smooth transition into manufacturing.
Case Study
This customer was having major quality issues with the molding supplier for critical components of its flagship product. The customer needed to transfer tooling for 3 complex, acrylic, single-use components—a total of 8 multicavity hot runner tools—with an aggressive deadline of 4 months. The Viant team performed troubleshooting to resolve tooling issues and developed protocols to maintain the customer’s tool assets. The protocols were executed flawlessly and the team successfully met the deadline and ramped up production to > 1 million units/month. The result was excellent tool performance, no supply chain interruptions, and a dramatic increase in customer satisfaction.